JL-250III Softgel Machine

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JL-250III Softgel Machine

  • The JL-250III is a servo motor-driven soft gelatin encapsulation machine designed for mass production. Operating at a speed of 7 RPM, it achieves an impressive output of up to 200,000 softgel capsules per hour. Its robust power capacity ensures reliable, long-term operation without technical interruptions, making it ideal for continuous high-volume manufacturing.
  • While the JANGLI JL-250III softgel capsule machine retains the same die roller size as the conventional JL-250II model, it delivers nearly double the productivity. This enhanced performance is achieved within a compact footprint, saving valuable floor space.
  • Key parameters—such as the medicine pump filling volume, injection timing, and die roller alignment—can be easily adjusted in real time via the PLC touch screen. This user-friendly control system simplifies operation and helps minimize raw material waste.
  • The JL-250 softgel manufacturing machine is widely used for large-scale production of both animal-based gelatin softgels and plant-based capsules, such as those made from tapioca starch or carrageenan.
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Die Roller Main Spindle System

  • Core moving components utilize precision German bearings and P4-grade ultra-precision bearings for smooth operation.

  • Parallelism of the two spindles and radial run-out of the die rollers are strictly controlled within 0.02mm to ensure capsule formation accuracy.

  • The die rollers incorporate a segmented heating technology, combined with a specially designed constant-temperature water bath system for uniform temperature across both ends.

Servo Drive & Intelligent Control

  • Driven by a high-performance servo motor for precise power control.

  • Automatic alignment and injection timing calibration after die roller installation, simplifying the setup process.

Automatic Gelatin Film Thickness Adjustment System

  • Operators simply input the target value on the touchscreen, and the system adjusts automatically for easy operation and precise control.

Automatic Filling Volume Adjustment System

  • Set the target volume directly via the PLC touchscreen, and the computer system adjusts automatically with precision, eliminating complex manual verification.

Easy-Clean Design

  • Capsule conveyor belt made of PU material to prevent hard-to-clean areas.

  • Capsule stripper uses PT material instead of traditional brushes, ensuring effective cleaning while protecting the die rollers from damage.

High-Precision Medicine Pump

  • Pump body constructed from special wear-resistant stainless steel, specially treated for increased hardness and durability.

  • Plunger also undergoes special treatment for excellent wear resistance. Combined with strictly controlled manufacturing processes, it guarantees lasting metering accuracy within ±1%.

  • Integrated visual filling volume display allows direct reading of actual volume, removing the need for complex verification steps.

  • Medicine pump timing and die roller alignment are controlled by a pneumatic clutch mechanism, enabling convenient adjustment.

  • Features a new flat cam structure, eliminating the need for manual guide plate adjustments and reducing maintenance.

Gelatin Film Spreading Drums

  • Made from chrome-plated stainless steel for rust and corrosion resistance. The surface is highly smooth and easy to clean.

  • Drum radial run-out is tightly controlled within 0.03mm, ensuring consistent gelatin film thickness.

  • Equipped with a HIM (Human Interface Module) system for intuitive operation.

Core Electrical Components

  • All PLC frequency converters are from Siemens, and contactors are from Schneider Electric, ensuring overall system reliability and long-term stability.

Die Roller Size:Ø150x250mm (10’’)
Rotating Speed:0~8RPM(frequency control)
Single Plunger Filling Volume:0~2ml
Plunger Quantity:20 pieces (10 on each side)
Filling Volume Accuracy:+/- 0.5%
Power Consumption:10kw
Dimension:2400X1250X2100(h)mm
Weight:2000kgs
Technical Specifications
JANGLI WORKSHOP
Softgel Machine Assembly
Softgel Machine Assembly
Softgel Tumble Dryer
Softgel Tumble Dryer
Medicine Mixing Tank
Softgel Machine Parts CNC
Softgel Machine Parts CNC
Gelatin Melting Tank
Gelatin Melting Tank
Gelatin Holding Tank
Gelatin Holding Tank
Intelligent Tumble Dryer
Intelligent Tumble Dryer
Softgel Machine Parts
Softgel Machine Parts