JLGZ-100I Single-Layer Intelligent Softgel Tumble Dryer: A Compact, High-Capacity Drying Solution

Building upon 26 years of expertise as a leading pharmaceutical machinery manufacturer, the JLGZ-100I Single-Layer Intelligent Tumble Dryer represents a focused innovation in softgel drying. It inherits the core patented dehumidification technology of the JLGZ series, engineered specifically to replace the lengthy, space-consuming traditional drying lines with a single, highly efficient unit.

Revolutionizing Traditional Drying

Conventional drying methods often depend on extensive conveyor setups—spanning over 30 meters with 20 or more sections—relying solely on ambient air circulation. This approach is not only inefficient and occupies valuable floor space but also leads to inconsistent results. The JLGZ-100I directly addresses these shortcomings by integrating a powerful, self-contained dehumidifier into a compact tumbler, revolutionizing the drying workflow.

Product Highlights & Structural Advantages

The JLGZ-100I distinguishes itself with its unique single-layer, large-diameter basket design. Unlike multi-deck models, this configuration offers a significantly larger basket volume and enhanced load-bearing capacity per section. The integrated dehumidification unit is strategically mounted at the base of the machine, ensuring optimal moisture extraction.

This robust design makes the JLGZ-100I an ideal and cost-effective partner for small to medium-scale softgel production lines, delivering high performance with a minimal footprint.

1. Intelligent, Closed-Loop Drying Principle
2. At the heart of the JLGZ-100I is an intelligent, closed-cycle drying system that guarantees precision and efficiency:
3. Active Dehumidification:The system continuously draws humid air from the rotating basket into the dehumidifier module. Here, a rotating desiccant wheel (composed of silica gel or molecular sieve) actively captures moisture. The wheel is perpetually regenerated by a hot air stream that expels moisture outside the facility, while the dried air is reheated and recirculated.
4. Optimized Airflow Management:The supply fan’s capacity is calibrated to exceed the dehumidifier’s intake, creating a positive airflow. The differential is intelligently balanced by drawing in a controlled amount of room air through a regulating valve, ensuring vigorous and efficient drying.
5. Precise Temperature Control:A dedicated refrigeration unit works in tandem with the dehumidifier to maintain precise temperature setpoints within the basket, crucial for preserving softgel integrity and accelerating the drying process.

Programmable Drying Process for Superior Quality

The JLGZ-100I features an intelligent control system that allows for programmable drying stages. Operators can set specific parameters for temperature, humidity, and basket rotation speed at each phase of the cycle. This multi-stage approach—moving from an initial gentle drying phase to stages with higher temperatures and speeds for rapid moisture removal, before a final stabilizing stage—ensures that capsules are dried evenly and efficiently. The result is a batch of softgels with a superior, blemish-free appearance and consistent quality, all achieved in a fraction of the time required by traditional methods.

Conclusion

The JLGZ-100I Single-Layer Intelligent Tumble Dryer is the definitive upgrade for producers seeking to enhance their softgel drying capabilities. By combining a space-saving design with high load capacity and our proven, powerful dehumidification technology, it delivers unmatched efficiency, superior product quality, and a rapid return on investment.