JL-SS Gelatin Color Mixer

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JL-SS Gelatin Color Mixer

The JL-SS Gelatin Color Mixer is a specialized, automated system designed for the precise and uniform mixing of pigments or colorants into liquid gelatin. Engineered to integrate seamlessly with your existing gelatin service tank, its customizable height ensures a perfect fit. Featuring an automatic hydraulic lifting stirring mixer that operates at any position within the tank, it guarantees thorough, bubble-minimized mixing. With VFD-controlled speed and easy disassembly for cleaning, it is the ideal, efficient solution for producing colored softgels in both nutraceutical and cosmetic industries.

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The JL-SS Gelatin Color Mixer by JANGLI represents a state-of-the-art solution for achieving consistent and homogenous coloration in liquid gelatin, a critical process in the manufacture of softgel capsules. This system is specifically designed to work in conjunction with a standard gelatin service tank, with its dimensions customizable to match the height and diameter of your specific tank setup, offering both vertical and horizontal configurations to suit different plant layouts and tank heights.

Core Technology & Design:
At the heart of the JL-SS is an advanced automatic hydraulic lifting system integrated with a high-performance stirring mixer. This innovative design allows the mixing head to stop, move up and down, and rotate automatically at any position within a specified range inside the tank. This precise positional control ensures the gelatin solution is agitated perfectly throughout the entire volume, from top to bottom, eliminating color stratification.

Superior Mixing Performance:
The mixer employs a specially designed mixing head engineered to achieve a perfectly even dispersion of colorant while simultaneously minimizing the formation of air bubbles—a common challenge that can compromise product quality. For optimal fluid dynamics and thorough mixing, the head is positioned vertically at an eccentric location within the container, submerged to about one-third of the liquid depth from the bottom, leaving ample space for unrestricted material flow.

Advanced Control & Operation:
Mixing speed is precisely regulated by a Variable Frequency Drive (VFD) control system, allowing operators to fine-tune the process for different formulations. The entire mixing cycle, including the automatic lifting and lowering of the mixer, can be easily managed, simplifying operation and ensuring reproducible results.

Key Features and Benefits

  • Automatic Hydraulic Lifting System:Enables fully automated, position-precise operation of the mixer within the tank.
  • VFD-Controlled Mixing Speed:Provides adjustable and optimal mixing agitation for various gelatin and pigment properties.
  • Bubble-Reduction Mixing Head:Specialized design ensures uniform color distribution while effectively reducing unwanted air entrapment.
  • High Customizability:The unit’s height can be tailored, and it is available in vertical or horizontal forms to adapt to your factory space and tank specifications.
  • User-Friendly Maintenance:Designed for easy disassembly and cleaning, promoting hygiene and reducing downtime between batches.
  • Stable & Efficient:Built for robust performance, operational simplicity, and high production efficiency.

Ideal Applications:
The JL-SS Gelatin Coloring Machine is an indispensable and ideal equipment for the production of a wide range of colored softgel products, including but not limited to Propolis softgels, Lycopene softgels, Lecithin softgels, and most cosmetic softgel products. It delivers the consistent, high-quality coloration required in these sensitive and precise manufacturing processes.

Horizontal Gelatin Color Mixer
Material:Main material is SUS304 while contact part is SS316L
Fit height:1200mm
Agitator Speed:1~1400RPM
Agitator Power:7.5KW+0.75KW
Dimension:1500x850x2150mm
Vertical Style Gelatin Coloring Machine
Material:Main material is SUS304 while contact part is SS316L
Fit height:1200mm
Agitator Speed:1~1400RPM
Agitator Power:7.5KW+0.75KW
Dimension:700x500x2500mm
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