• One-pot gelatin melting system is a split gel melting system used for preparing gelatin solution in the production process of softgel capsules.
• This innovative split-design gelatin melting system integrates advanced automation and modular functionality to streamline gelatin preparation in soft capsule production. The system features a fully independent structure with a detachable gelatin tank and a dedicated stirring assembly, enabling seamless transitions between gelatin melting, storage, and continuous batch processing.
• This One-pot gelatin melting system is a split system. The tank and the stirring system are completely separate and independent.
• This gelatin melting station consists of a stirring and mixing assembly, a vacuum and normal pressure assembly, a hydraulic lifting assembly, an electronic control system and an automatic temperature-controlled ground gelatin service tank.
• This one-pot gelatin melting tank has normal pressure, vacuum, automatic temperature control and other operating functions. When the system is working, it is used in conjunction with the ground gelatin service tank to form a closed working system.
• The process is carried out under vacuum and heating conditions, and the gelatin solution is prepared by slow stirring of the agitator. After the gelatin liquid is prepared, the gelatin tank can be pushed away from the stirring system and can be moved to the soft capsule encapsulation room as a gelatin storage tank for the next step.
• This split-type station-type one pot gelatin melting system is close to a fully automatic softgel gelatin melting Except that it cannot install a weighing module for automatic weighing and loading, all other gel melting procedures can be automatically completed by setting parameters and time on the PLC touch screen, including automatic heating, automatic stirring, automatic degassing, automatic gelatin liquid discharging, etc.
• Ideal for pharmaceutical, nutraceutical, and cosmetic industries requiring high-purity gelatin solutions with strict GMP compliance. The system’s closed-loop design and material versatility make it particularly suited for allergen-sensitive production environments.

Key Advantages：

• Dual Gelatin Compatibility: Processes both animal-derived gelatin and plant-based starch gels.
• CIP Cleaning Integration: Built-in spray balls ensure automated sanitization, reducing downtime.
• Continuous Production Capability: Mobile tank design enables parallel preparation and encapsulation workflows.
• Energy-Efficient Operation: Precise temperature control minimizes thermal loss during vacuum processing.

 

The One-Pot Gelatin Melting System is an innovative split-design station specifically engineered to seamlessly integrate with softgel production lines. It prepares high-quality gelatin solutions for the softgel encapsulation machine, ensuring a consistent and reliable gelatin feeding system.

Its core feature is a fully separable tank and stirring system. The mobile gelatin tank, once prepared, can be transported and directly connected to the softgel machine hopper or gelatin delivery system, enabling a continuous feeding process and minimizing downtime in the encapsulation stage.

The system automates gel melting, stirring, and degassing, providing a ready-to-use gelatin supply that matches the pace of high-speed softgel equipment. This machine-to-machine workflow is crucial for maintaining efficiency in automated softgel manufacturing.

Compatible with both animal-based and plant-based gels, and featuring integrated CIP cleaning, it meets the stringent requirements of modern softgel capsule production. This system is not just a melter, but a vital upstream component designed to optimize the entire softgel making process, from preparation to encapsulation.