Product Introduction: JLZD Series Fully Automatic Gelatin Melting System

The JLZD series fully automatic gelatin melting system is a state-of-the-art, integrated solution designed for the efficient and reliable production of gelatin solution in commercial-scale softgel manufacturing. Engineered for precision and automation, this system streamlines the entire gelatin preparation process, ensuring consistent quality while optimizing resource utilization.

Core Functionality & Automation
This system automates the complete gelatin melting workflow, including the precise input of gelatin powder and water, heating, stirring, vacuumizing, and bubble removal. By minimizing manual intervention, it enhances process control, repeatability, and hygiene.

System Composition
The JANGLI JLZD system is a comprehensive unit comprising several integrated subsystems:

• Main Melting Equipment
• Material Supplying System
• Defoaming System
• Discharging System
• Weighing System
• CIP (Clean-in-Place) Cleaning System
• Checking System
• Controlling System
• HMI (Human-Machine Interface) System

Together with the hot water circulation system, vacuum system, and load cells, these components form a complete, closed-loop production module.

Advanced Control & Operation
At the heart of the system is a SIEMENS 200 series PLC as the central controller, paired with a user-friendly SIEMENS 12-inch touch screen. All operational commands, parameter settings, and process monitoring are intuitively managed through this interface, ensuring ease of use and precise control.

Robust Design & Construction
Crafted entirely from high-grade stainless steel, the system meets stringent sanitary requirements. Key design features include:

• Jacketed Heating:Employs a hot water circulation system within the jacket for uniform and efficient heating.
• Three-Layer Tank Structure:The melting tank consists of an inner liner, a heating jacket, and an outer insulation layer. This design ensures excellent thermal retention, rapid material mixing, and superior vacuum performance within the fully enclosed inner chamber.
• Agitator:Utilizes a stable frame-type mixer for consistent and thorough blending.
• Hygienic Design:The entire unit features a smooth, polished surface with no dead corners, facilitating easy and effective cleaning. It fully complies with the GMP (Good Manufacturing Practice) standards of the People’s Republic of China, making it an ideal choice for the pharmaceutical, food, and related industries.

Key Advantages

• Full Automation:Reduces labor dependency and human error.
• Material & Cost Efficiency:Saves raw materials, factory space, and operational labor.
• Versatility:Suitable for melting both traditional animal gelatin and modern tapioca starch-based gelatin.
• Stability & Reliability:Compact structure with smooth transmission ensures stable and dependable performance.
• Compliance:Adheres to critical industry hygiene and quality standards.

Conclusion
The JANGLI JL-ZD complete automatic gelatin melting system represents an ideal investment for softgel producers seeking to upgrade their production capability. It combines advanced automation, robust construction, and operational flexibility to deliver superior gelatin solution quality, driving efficiency and productivity in commercial manufacturing environments.