JLGZ Series Softgel Drying Tumble Dryer

The JLGZ Series Softgel Drying Tumble Dryer is an advanced, modular system engineered to handle the critical post-encapsulation stages for softgel capsules, including shape fixation, pre-drying, and final drying. It ensures the softgel skin moisture is efficiently reduced to meet stringent quality standards, resulting in a superior final product.

Key Features & Technological Advantages

• Flexible Single & Double-Deck Configurations: The dryer is designed with versatility in mind, offering both single-deck and double-deck basket styles (including models JLGZ-A, B, C, and the JLGZ-D Double Deck). This flexible design allows for customization based on your production scale and facility layout.

• Precision Basket Control & Gentle Handling: Each basket is independently controlled, featuring variable frequency speed regulation and the ability to rotate forward or reverse. This precise tumbling action is crucial for perfect shape setting and preventing capsule agglomeration or damage.

• High-Efficiency, Intensive Airflow: Equipped with two high-capacity blowers per section, the system delivers a powerful and focused air supply. This intensive design ensures rapid, uniform drying and consistent product quality across all baskets.

• Dual Operational Modes for Maximum Flexibility: The unit can operate in two distinct modes:

  • Automatic PLC Mode: When connected to the encapsulation machine, the entire process is seamlessly automated and controlled from a single touch screen.

  • Manual Standalone Mode: For independent drying operations, it functions as a self-contained unit with manual control, offering exceptional operational adaptability.

Superior Design and Safety Specifications

• Hygienic & Non-Stick Material Construction:

  • Baskets: Crafted from 316L fine stainless steel with a super-smooth finish to eliminate scratches or damage to delicate softgels.

  • Internal Guides: Utilize FDA-approved, ultra-high molecular weight material (superior to standard PP/PE). The unique asymmetric structure of the guide bars ensures even softgel dispersion and, combined with an exceptionally low friction coefficient, prevents sticking entirely.

• Integrated Safety & Operational Convenience:

  • Each basket features an electrostatic discharge device for safety.

  • A built-in safety interlock immediately halts rotation when the lid is opened.

  • A pre-discharge alarm light alerts operators for seamless workflow preparation.

  • The baskets are designed for easy installation and removal, simplifying cleaning and maintenance.

Engineered for reliability, efficiency, and gentle product handling, the JLGZ Series Softgel Drying Tumble Dryer is the ideal solution for modern softgel production facilities seeking to enhance their drying process.

The JLGZ-D Double Deck model is specifically engineered for high-volume softgel manufacturing. Its double-deck configuration embodies a compact design that minimizes the equipment’s footprint. This space-efficient solution allows for the installation of a greater number of basket cores within the same floor area, resulting in a doubling of drying capacity. For instance, a configuration with 48 double-deck baskets is capable of supporting the continuous 24/7 production from a 10-inch softgel encapsulation machine JL-250III while completing all online drying processes.