JANGLI JL-RJ Series Gelatin Melting Tank

Overview:
The JANGLI JL-RJ Gelatin Melting Tank is a precision-engineered, standard critical equipment for the softgel manufacturing process. It is specifically designed to prepare high-quality gelatin solution for softgel encapsulation machines. Constructed entirely from high-grade stainless steel, it combines robust performance with strict compliance to pharmaceutical hygiene requirements.

Key Features & Design Advantages:

1. Superior Triple-Layer Structure:

   • The tank features a unique three-layer design: an inner working layer, a heating jacket interlayer, and an outer insulation layer.

   • This structure allows for efficient heat transfer using external circulating thermal oil (or hot water), enabling rapid, uniform heating and strong heat retention. This significantly shortens gelatin melting time and improves solution quality.

   • The inner tank is fully sealed and engineered to withstand both positive pressure (for vacuum operations) and negative pressure (for discharging liquid gelatin), ensuring excellent vacuum performance.

2. Advanced Dual-Motion Stirring System:

   • The tank is equipped with a specially designed “frame stirrer with blade folding stirrer” assembly, creating a dual-motion, multi-layer分流 (split-flow) agitation.

   • This system consists of forward and reverse rotating multi-directional mixing paddles and wall-scraping blades. It ensures thorough mixing, prevents material buildup on walls, and guarantees a homogeneous gelatin melt.

   • The stirrer is connected via a sleeve coupling, contributing to its compact structure, smooth transmission, and exceptionally stable working performance.

3. GMP Compliance & Hygienic Design:

   • The entire system is designed to fully comply with GMP (Good Manufacturing Practice) requirements.

   • All parts in contact with the product are made of premium stainless steel (SS316L), offering excellent anti-corrosion and anti-acid properties.

   • The interior surface boasts a smooth mirror finish for easy cleaning and preventing contamination, while the exterior has a durable wire drawing finish.

4. Ease of Maintenance and Operation:

   • The internal connecting structure is specially designed for easy assembly and disassembly, which greatly simplifies cleaning and maintenance procedures.

   • Its user-friendly design makes it easy to clean, ensuring quick changeover between batches and maintaining high hygiene standards.

5. Versatile Application:

   • Primarily designed for animal gelatin melting.

   • With minor configuration adjustments, it is also suitable for melting tapioca starch gelatin, offering flexibility for different production needs.

In summary, the JANGLI JL-RJ Gelatin Melting Tank stands out as a reliable, efficient, and hygienic solution for the pharmaceutical and nutraceutical industries, ensuring optimal gelatin preparation for high-quality softgel production.